Foam Injection

We Have Just What You Need in Foam Material

We offer a full arsenal of polyurethane foam material that can be skillfully fabricated and/or molded by our experienced manufacturing team to meet your most demanding requirements.

CFS has also pioneered the development of a specialized material called Gelfoam; a unique and innovative material that features a tough, texturized outer skin with an intriguing soft touch and slow recovery feel.

Given our volume and strategic partnerships with key suppliers, our raw material costs are competitively priced. Using a proprietary inventory management system, we always have what’s needed on-hand, in addition to back-up provisions so we’re ready to respond to whatever comes our way.

A complete list of the material technologies we work and their properties can be found below.

Precission cutting of foam components for manufacturing.

Fabricated Materials Technology

  • Polyurethane Foam (PUR)
    • 1.0 – 2.8 PCF density range
    • 10 – 120 IFD compression range
    • California 117-2013 flammability
    • FMVSS302 flammability
    • Reach & ROHS compliant
    • Anti-microbial grades available
    • Capability to formulate foam grades to meet OEM specifications
  • Polyethylene Foam (PE)
    • Cross-linked & non cross-linked
    • Cross-linked meets FR standards (UL94 HF-1; FAR 25.853; FMVSS302)
    • 1.5 – 6.0 PCF density range
    • Multiple colors & compressions
    • Brand names like Zote, Microcell, Ethafoam, and Volara
    • Reach & ROHS compliant
    • Pink anti-static
    • Anti-scratch
  • Visco-Elastic Memory Foam
    • 2.0 – 6.0 PCF density range
    • 9 – 25 IFD compression range
    • California 117 flammability
    • FMVSS302 flammability
    • Reach & ROHS compliant
    • Anti-microbial grades available
    • Excellent performance at wide temperature ranges
  • Pressure Sensitive Adhesive (PSA) backed Polyurethane Foam
    • 1.2 – 2.5 PCF density range
    • 20 – 80 IFD compression range
    • 2.0 – 5.0 mil adhesive
    • Acrylic transfer tape
    • High tack & peel strength
    • Customized material solutions to meet OEM specs
    • FMVSS302 flammability
    • Reach & ROHS compliant
    • Meets automotive VOC emissions standards
  • Sewn Covers
    • Wide range of antimicrobial, regular fabrics & vinyls
    • 16CFR 1632 compliant
    • 16CFR 1633 compliant fire barrier
    • Low MVT polyester & nylon mattress cover fabrics
    • 2-way & 4-way stretch polyester fabric
    • Made of waterproof, non-allergenic vinyl
    • Grip-X anti-slip vinyl for padded fall mat
    • FDA compliant
    • Standard hospital bed, plus custom sizes
    • Precision accuracy cutting & sewing
    • Excellent durability and comfort covers
    • Designed to keep mattress clean & protected from dust, incontinency, odors & stains
    • Protects entire mattress/cushion from liquid spills & soiling
    • Available in zippered & contoured designs
    • Stitched, double stitched & RF welded
    • Durable, waterproof, antibacterial & bed-bug proof
    • Machine wash/dry
    • Virox cleaning compatible 
Molded Foam Injection

Molded Materials Technology

  • Molded Flexible HR Foam
    • MDI based
    • Water blown (US EPA SNAP compliant)
    • 2.8 – 5.0 Pcf density range
    • 20 – 60 ILD @ 25% compression range
    • FMVSS302 flammability
    • California 117-2013 flammability
  • Molded Integral Self Skinning Foam (ISKIN)
    • Alternative Blowing Agent (US EPA SNAP compliant)
    • 15 – 30 Pcf density range
    • 16 – 65 Shore A Durometer range
    • FMVSS302 flammability
    • Meets automotive OEM standards for durability & stain resistance
    • Antimicrobial to healthcare standards
    • Successfully disinfect ISKIN surfaces with Virox, alcohol & bleach solutions
    • Color matched to OEM specifications
    • In-mold coated for enhanced UV stability & gloss consistency
  • NVH Foam
    • 3.4 – 15 Pcf Density Range
    • Molded & fabricated solutions customized for your specific needs
    • FMVSS302 Flammability
    • Molded & fabricated foams offer insulation from a vehicle’s inherent noise, vibration & harshness (NVH)
    • Scientifically developed foam solution perfect for wide temperature ranges in dry, wet or humid environments
  • Visco Elastic Integral Skin Foam (ISKIN MEMORY FOAM)
    • Water blown (US EPA SNAP compliant)
    • Molded Gelfoam
    • 18 – 22 Pcf density range
    • Gelfoam is a unique & innovative material (pioneered by Custom Foam Systems) that features a tough, texturized outer skin with an intriguing soft-touch and slow recovery feel
    • Antimicrobial, anti-static, cut resistant, and no messy gel leaks

Get Expert Help with Your Manufacturing Project

Mark Germann
Mark Germann
Sales & Development Manager
Moulded Products

519-748-1700 ext. 231
1-800-804-3626

Paul MacDonal
Paul MacDonald
Technical Sales Representative
Fabricated Products

519-748-1700 ext. 250
1-800-804-3626

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